Ultrasonic components

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Ultrasonic Frequency Meter

Sonic Italia's ultrasonic thickness gauge is an easy to use tool that allows you to control the frequency of ultrasonic components at any given time.
Ultrasonic Frequency Meter

SONOTRODES

Ultrasonic sonotrodes
SONOTRODES

XXTD40

Digital ultrasonic press 40 kHz
XXTD40

TS CONVERTER

Ultrasonic transducer
TS CONVERTER

SLITTING FRAME

Ultrasonic slitting frame for continuous cutting 40 and 20 kHz
SLITTING FRAME

BONDING STRUCTURE

Ultrasonic bonding structure 40 kHz
BONDING STRUCTURE

SMALLD 40

Ultrasonic generator 40 kHz
SMALLD 40

STAPLER

Ultrasonic manual structure for spot welding 35 kHz
STAPLER

ELMD/str

Ultrasonic generator 20 kHz
ELMD/str

ELMD40

Ultrasonic generator 40 kHz
ELMD40

Atpn40rm

Ultrasonic pneumatic actuator
Atpn40rm

SEMI-AUTOMATIC SYSTEMS

Semi-automatic welding systems
SEMI-AUTOMATIC SYSTEMS

CONTINUOUS WELDING SOLUTIONS

Ultrasonic solutions for continuous welding
CONTINUOUS WELDING SOLUTIONS

BOOSTER

Ultrasonic Boosters
BOOSTER

PISTOL HANDGRIP

Manual pistol handgrip 40 and 20 kHz
PISTOL HANDGRIP

MANUAL HANDGRIP

Manual plastic handgrip 40 kHz
MANUAL HANDGRIP

KMB40

Ultrasonic kit for spot welding
KMB40

KTT40

Ultrasonic cutting kit for syntethic fabrics
KTT40

LINEAR CUTTING STRUCTURE

Ultrasonic linear cutting structure 40 kHz
LINEAR CUTTING STRUCTURE

WEAVING LOOM

Ultrasonic weaving structure 40 kHz
WEAVING LOOM

SC20/40

Ultrasonic sewing machine 40 and 20 kHz
SC20/40

STPN40

Ultrasonic continuous cutting of fabrics
STPN40

STRXD 20

Digital ultrasonic press 20 kHz
STRXD 20

STRX20

Analogic ultrasonic press 20 kHz
STRX20

SF-6350

Pneumatic slide 20 kHz
SF-6350

PA-63100

Pneumatic actuator 20 kHz
PA-63100

PA-32100

Pneumatic actuator 40 kHz
PA-32100

ELMD20

Ultrasonic generator 20 kHz
ELMD20

COMPACT 40

Ultrasonic portable generator
COMPACT 40

ATLAS X3

Stand-alone ultrasonic generator
ATLAS X3

ATLAS X2

Stand-alone ultrasonic generator
ATLAS X2

ATLAS X1

Stand-alone ultrasonic generator

Ultrasonic components: the right solutions for every need

 

All our products are designed and developed in-house after careful research and experimentation. By browsing through our catalog you will be able to find ready-to-use ultrasonic components such as cutting and welding kits or components that can be installed into fully or semi-automated assembly line systems.

 

Following on the client's requests and needs, our technical department will study and devise the options that best suit their specific guidelines. Whether it is for the quality of the desired end product or the ease of implementation, rest assured that both our standard and custom-made peripherals can fullfill all your demands.

 

The first stage in the creation of new ultrasonic components lies in studying the so called energy directors. Their shape, the use of properly weldable materials and the position of the product may determine the success or failure of the assemblage process.

 

Important facts about ultrasonic components

 

In order to attain satisfactory results, it is advisable to take in mind the following factors:

 

  • It is necessary to weld in a reduced contact surface to achieve a great concentration of energies and a quick fusion;
  • Proper positioning of one of the parts so that it can vibrate freely in relation to the rest, creating the base of the meld;
  • A dedicated space for putting molten material to prevent external burrs;
  • If possible, a welding frame that is parallel and/or perpendicular to the ultrasonic vibration vector;
  • Avoid that pieces get deformed due to molding or retrieval;
  • The width of the object touching the sonotrode must be wide enough for the plastics to hollow out when they get the ultrasonics treatment;

 

Sonic Italia offers free laboratory tests of its gadgets on a specific artifact and guarantee the best results for any given demand.

 

Fill out the form at the contacts section if you require further information.

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