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Ultrasonic components

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ACCESSORIES

Accessories Sonic Italia develops internally a wide range of accessories which are used both with its own production systems and as components for frequency measurements and/or accessories for continuous ultrasonic welding systems live diagnostics. For any further information, please write us at: info@sonicitalia.com
CONTINUOUS WELDING SYSTEMS

CUSTOMIZED AUTOMATIONS

Semi-automatic welding systems
CUSTOMIZED AUTOMATIONS

PNEUMATIC ACTUATORS

Pneumatic actuators Sonic Italia manufacturers very high-precision pneumatic actuators for Companies needing an integration of ultrasonic welding technology on automatic or semi-automatic systems, which have been designed to perform process repetition with mechanical stroke adjustment. Sonic actuators are ideal for those people desiring to purchase a “turnkey” system integration package. The two available models guarantee...
PNEUMATIC ACTUATORS

Ultrasonic Converters

Ultrasonic Converters
Ultrasonic Converters

ULTRASONIC CUTTING SYSTEMS

Ultrasonic cutting modules Sonic Italia is specialized in the manufacturing of ultrasonic cutting systems of different frequencies and powers, which are used in most cases for continuous and/or guillotine ultrasonic cutting. The great advantage of ultrasonic technology is the assurance of a clean cut, together with the material edging. This double functionality makes it the...
ULTRASONIC CUTTING SYSTEMS

ULTRASONIC GENERATORS

Ultrasonic Generators Sonic Italia manufactures a wide range of ultrasonic generators designed for any presented need on the market. Sonic is able to supply various models of ultrasonic generators with different frequencies and powers: R20: 20 khz 2000W ultrasonic generator R20P: 20 khz 4000W ultrasonic generator R34: 30.35.40 khz multifrequency ultrasonic generator up to 1500W...
ULTRASONIC HAIR EXTENSIONS WELDING KIT

ULTRASONIC PORTABLE CUTTING KITS

Portable ultrasonic cutting systems Sonic Italia manufactures a wide range of portable ultrasonic cutting systems, designed to meet the requirements of the markets in which this type of machine is used. Sonic Italia realizes portable systems of different frequencies and powers, with ergonomic and light handgrips designed to be used by any operator. Each handgrip...
ULTRASONIC PORTABLE CUTTING KITS

ULTRASONIC PORTABLE WELDING KITS

Portable ultrasonic welding systems Sonic Italia manufactures a wide range of portable ultrasonic welding systems, designed to meet the requirements of the markets in which this type of welding machine is used. Sonic Italia produces portable systems of different frequencies and powers, with ergonomic and light handgrips designed to be used by any operator. Each...
ULTRASONIC SONOTRODES AND BOOSTERS

ULTRASONIC WELDING MACHINE

Ultrasonic presses Sonic Italia produces ultrasonic presses for welding plastic components with 30, 35, 40 Khz frequencies up to 1200W, and 20 Khz frequencies up to 4000W. Contact our Technical Sales Department and ask it for support in choosing the Sonic ultrasonic press that best suits the welding needs of your Company. For any further...

Ultrasonic components: the right solutions for every need


All our products are designed and developed in-house after careful research and experimentation. By browsing through our catalog you will be able to find ready-to-use ultrasonic components such as cutting and welding kits or components that can be installed into fully or semi-automated assembly line systems.


Following on the client's requests and needs, our technical department will study and devise the options that best suit their specific guidelines. Whether it is for the quality of the desired end product or the ease of implementation, rest assured that both our standard and custom-made peripherals can fulfill all your demands.


The first stage in the creation of new ultrasonic components lies in studying the so called energy directors. Their shape, the use of properly weldable materials and the position of the product may determine the success or failure of the assemblage process.


Important facts about ultrasonic components


In order to attain satisfactory results, it is advisable to take in mind the following factors:


  • It is necessary to weld in a reduced contact surface to achieve a great concentration of energies and a quick fusion;
  • Proper positioning of one of the parts so that it can vibrate freely in relation to the rest, creating the base of the meld;
  • A dedicated space for putting molten material to prevent external burrs;
  • If possible, a welding frame that is parallel and/or perpendicular to the ultrasonic vibration vector;
  • Avoid that pieces get deformed due to molding or retrieval;
  • The width of the object touching the sonotrode must be wide enough for the plastics to hollow out when they get the ultrasonics treatment;

Sonic Italia offers free laboratory tests of its gadgets on a specific artifact and guarantee the best results for any given demand.


Fill out the form at the contacts section if you require further information.

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