Ultrasonic sewing machine
The ultrasonic sewing process is versatile - you can seam, cut, slit, trim, tack, emboss, or cut and seal simultaneously. The process used by an ultrasonic sewing machine for nonwoven is fast - sealing more than 600 feet per minute! It is simple and efficient, with no needles, threads, or other consumables. And, it is flexible. The equipment may be bench or table mounted, or integrated into your automated line.
More about ultrasonic sewing machine
For the "sewn" products industry, there are many advantages with ultrasonic sealing, including:
- Fast, economical, strong seals.
- No consumables such as staples, adhesives, or clips.
- Consistent results - from start-up to end of run.
- No warm-up time, costly temperature maintenance, or recovery time for an Ultrasonic Sewing Machine.
- Single operation cut and seal with no raw edges.
- Eliminates needles, threads, bobbins, and associated color matching, inventory, winding, and trimming.
- Noncontaminating, eliminates toxic glue or solvents.
- Edges are sealed with no stitch holes preventing penetration of chemicals, bloodborne pathogens, and particulates as required by OSHA.
For all its flexibility and versatility, most production carried out by Ultrasonic Sewing Machines is done using two basic modes of operation - plunge or continuous - with variations depending on the application. Sealing and cutting can be done in either mode. In the plunge mode, the ultrasonic horn operates perpendicularly to the material and fuses the layers together in the pattern of the stationary anvil. This technique can be used to simultaneously cut and seal the edges of material. Typical applications using this mode include bra straps and buckles, buttonholes, collar stays, darts, strapping, embossing, grommets, belt loops, filter media (woven and nonwoven), zipper stops, and vertical blinds.
Other advantages of the ultrasonic fabric sewing machine
With the continuous mode, material is moved beneath a stationary horn. Most slitting applications are realized in the continuous mode by an Ultrasonic welding sewing machine.
Ultrasonic slitting produces an edge that is smooth, durable, and clean, with no discoloration of the fabric. Ultrasonics prevents unraveling of knitted or woven materials by sealing the slit edge.
The sealed edge is tapered without a bead that would add unnecessary bulk.
Nonwovens ultrasonic welding
Ultrasonic welding solutions for welding non-woven fabrics. Materials can be 100% acrylics or blends.
Plastic assembly systems
Ultrasonic plastic assembly is used when high aesthetic quality and high production speed are required.
Customized ultrasonic bonding solutions for synthetic fabrics and non-wovens.
Sonic Italia manufactures up to date machines for ultrasonic cutting of thermoplastic materials.
Ultrasonic food cutting
Ultrasonic blades suitable for almost all kind of food cutting with different frequencies.
Ultrasonic technology generates the heat for a friction process and for sealing process from within the plastic film.
Ultrasonic sewing machine
The ultrasonic process is versatile - you can seam, cut, slit, trim, tack, emboss, or cut and seal simultaneously.
Ultrasonic cutting systems integrated in automatic or semi automatic slicers.
Ultrasonic slitting is the most efficient solution for a clean cut which prevents unraveling.
Ultrasonic tools for customised solutions for cutting and welding.
Sonic Italia produces ultrasonic machines for welding thermoplastics, which can be applied in several industries.
Hand-held Ultrasonic Welder
Manual ultrasonic cutting and welding solution for manual cutting and spot welding.
Manure Belt Welder
Discover more about our manual ultrasonic welder designed for manure and egg conveyor belts.
Ultrasonic cutting sealing films fabrics
Ultrasonic sealing of films and fabrics: applications in clothing industry, non-woven, packaging and textile.
Ultrasonic insertion of a threaded brass rivet in a plastic component.
Sonic Italia internally produces the ultrasonic blades with different shapes and designs.
Ultrasonic Linear Circular Weaving Cutter
Ultrasonic linear and weaving cutter. Ideal for manufacturing rafia products.
Ultrasonic punching solutions for plastic, acrylics and filtration fabrics.
Ultrasonic Rotative Bonding System For Pleated Filters
The rotary bonding system designed for pleated filters is "green" because it does not require the use of solvents or adhesives.
Ultrasonic sontorodes: thirty years' experience in manufacturing customized sonotrode.
Ultrasonic Spot Welding
Ultrasonic spot welding is possible both in automations and manually.
Ultrasonic Stud Welding
Ultrasonic Stud Welding is the suggested option when similar plastics parts need to be welded at single or multiple localised points.